Simulating Powder Compaction with Porous Plasticity Models

Bridget Cunningham June 12, 2017

In the last seven years, the output of the manufacturing industry has increased by a total of around 10–20%. This growth is partly thanks to technologies and processes that save on time and costs, such as 3D printing and, as is described here, powder compaction. To model this process, we can use the new porous plasticity models in the latest version of the COMSOL Multiphysics® software.

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Bridget Cunningham May 30, 2017

Every year, over 40 million fire sprinkler systems are fitted worldwide. These systems are effective due to their piping designs, which are resistant to high heat and mechanical damage. A popular choice for such designs is threaded steel pipe. But analyzing a complex pipe design is challenging because of the detailed geometry. What approach can we take to efficiently combine accurate geometrical designs with reliable stress analyses? Version 5.3 of the COMSOL® software offers functionality for this purpose.

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Pawan Soami May 23, 2017

Gears are used in a variety of applications, such as clocks, industrial machinery, music boxes, bicycles, and automobiles. A gearbox is a major source of vibration and noise irrespective of how it is used. The most effective approach to reduce the noise radiation from a gearbox is to perform a vibroacoustic analysis to improve the design. Let’s see how the COMSOL Multiphysics® software can be used to help build quieter transmission systems.

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Henrik Sönnerlind May 22, 2017

In some applications, particularly within the MEMS field, it is important to study the sensitivity of a device’s eigenfrequencies with respect to a variation in temperature. In this blog post, we show how to do this using COMSOL Multiphysics® version 5.3. We also explore effects like stress softening, geometric changes, and the temperature dependence of material properties.

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Bridget Cunningham May 18, 2017

When the German engineer F. H. Poetsch first developed the artificial ground freezing (AGF) method in 1883, he did so to avoid water within Belgian coal mines. The method, which first received praise in the late 1800s, remains similar to its original form and is still valuable today. To develop a more effective AGF method, we can turn to simulation analyses.

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Henrik Sönnerlind May 16, 2017

In some applications, it is necessary to approximate a general 3D stress state by a set of linearized stresses through a cross section of a thin structure. This is important for applications like the analysis of pressure vessels, fatigue analysis of welds, and determination of reinforcement requirements in concrete. In this blog post, we discuss why such an approach is useful as well as how to compute linearized stresses in the Structural Mechanics Module for COMSOL Multiphysics® version 5.3.

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Bridget Cunningham May 3, 2017

For many mechanical contact problems, stick-slip friction transition is an important point of analysis. When present, this phenomenon influences the stresses, strains, and deformations near the contact area between the two bodies. In version 5.3 of the COMSOL Multiphysics® software, we have the tools necessary to handle this type of mechanical contact problem and validate the results. With a better understanding of stick-slip friction transition and its subsequent effects, we can improve the safety and energy efficiency of relative systems.

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Bridget Cunningham April 26, 2017

Sometimes when you bake a cake, it doesn’t turn out how you expected. Part of this is due to the underlying heat and mass transfer phenomena that occur within the baking process, which affect the end result. With tools like the COMSOL Multiphysics® software, you can study and predict how these mechanisms work and use this knowledge to bake a better cake.

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Caty Fairclough April 19, 2017

Human-powered vehicles like tricycles can provide a sustainable alternative to passenger vehicles and help riders avoid traffic in populated areas. Before a tricycle design is ready to roll, it needs to be optimized to meet safety requirements, which can prove difficult due to the complex structure of the tricycle. To efficiently pinpoint weak areas in a tricycle frame design, a research team used the Structural Mechanics Module with the COMSOL Multiphysics® software.

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Bridget Cunningham April 12, 2017

Many parameters can impact the strength and stability of concrete structures, so finding ways to efficiently measure their condition is key. Embedding sensors within these structures can provide such assessments. To accurately model these systems, it’s important to account for the complex phenomena within concrete and analyze their impact on sensor performance. The flexibility of the COMSOL Multiphysics® software allowed one research team to do just that. Their findings offer insight into designing more reliable sensors for concrete monitoring.

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Caty Fairclough April 11, 2017

Microwave filters can help prevent unwanted frequency components in the output of a microwave transmitter design. However, when the microwave system experiences thermal drift, it can be difficult to achieve high-frequency stability in the filters. To address this issue and improve filter designs, system engineers need to predict the change of the passband frequency caused by thermal expansion. As we’ll see today, one way to achieve this is with multiphysics modeling.

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